Siemens TV Converter Box 611 Instrukcja Użytkownika

SIMODRIVE 611 Drive Technology 1FW6 Built-in torque motors SIMODRIVEConfiguration Manual 05/20091FW6 built-in torque motorsSIMODRIVE 611s

Table of contents 4.1.2 Janus arrangement ...

Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ(OHFWULFDOFRQQHFWLRQ5ROOHUGULYH7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-9 Roller drive

Motor assembly 6.2 Protecting the motor components 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 101 6.2 Protecti

System integration 77.1 System requirements Components The drive system that feeds a motor comprises an infeed module, a power module and a control

System integration 7.1 System requirements &RUHDVVLJQPHQWRISRZHUFRQQHFWLRQ&RORU &RQQHFWLRQ*Q\H%NRU%NRU%NRU&RUH

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System integration 7.1 System requirements Permissible voltages The SIMODRIVE 611 drive system is dimensioned for direct operation on TN line supply

System integration 7.1 System requirements Note In systems where direct drives are used on controlled infeeds, electrical oscillations can occur

System integration 7.2 Encoders ● Quantification of the angular signal and speed signal (the number of encoder lines and their multiplication in th

System integration 7.2 Encoders WARNING Incorrect commutation can result in uncontrolled motor movements. When the encoder is replaced, make sur

Table of contents 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 11 10.1 Safety guidelines for operation ...

System integration 7.2 Encoders ವವವವವವ*RRGHQFRGHUDUUDQJHPHQW/DUJHGLVWDQFHEHWZHHQWKHPRWRUDQGPRWRUHQFRGHU/DFNRIULJLGLW\GXHWR

System integration 7.3 Bearings Note For more installation examples, see "Motor assembly". 7.3 Bearings Selecting the bearing 1FW6

System integration 7.4 Braking concepts 7.4 Braking concepts WARNING Malfunctions on a rotating machine axes can lead to the drive coasting to a

System integration 7.4 Braking concepts Note If armature short-circuiting braking is used without braking resistors, special contactors are req

System integration 7.4 Braking concepts 1FW6 Built-in torque motors 114 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 To prevent movements wh

Interfaces 88.1 Overview Electrical connection components Table 8- 1 Overview of available motor types with respect to the position of the electric

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General safety guidelines 1 Please observe all the relevant safety instructions to avoid personal and/or material damage. In particular, you must obs

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Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in

General safety guidelines 1.1 Observing and complying with safety guidelines 4. Operational electrical, magnetic, and electromagnetic fields that c

Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in m

Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in

Interfaces 8.1 Overview Table 8- 3 Specifications for the signal cable on the stator Motor type Diameter "d2" in mm 1) No. of cores (si

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Interfaces 8.2 Electrical connections 8.2 Electrical connections DANGER Risk of death, serious personal injury (electrical shock), and/or materia

Interfaces 8.2 Electrical connections The cables for the power connection are brought out at the front of the stator (B side). The open cable end

Interfaces 8.2 Electrical connections It is no longer necessary to use the thermistor motor protection device 3RN1013-1GW10 to connect the PTC senso

Interfaces 8.2 Electrical connections Connecting a temperature sensor via the thermistor motor protection device Use a MOTION-CONNECT cable to co

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Interfaces 8.2 Electrical connections 8.2.3 Shielding, grounding, and equipotential bonding Rules Correct installation and connection of the cabl

General safety guidelines 1.2 Handling direct drives and components 1.2 Handling direct drives and components DANGER There is danger of death,

Interfaces 8.3 Cooler connection NOTICE With 1FW6 built-in torque motors featuring single-core power cables without a PE cable, a connection point

Interfaces 8.3 Cooler connection To ensure optimized, uniform cooling across all cooling slots, the coolant infeed for torque motors 1FW609 and 1F

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General safety guidelines 1.3 Use for the intended purpose 1.3 Use for the intended purpose DANGER There is a risk of death, serious personal inj

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Interfaces 8.3 Cooler connection 1FW6 Built-in torque motors 162 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 Hoses for the cooling system T

Commissioning 99.1 Safety guidelines for commissioning DANGER Risk of death, serious personal injury, and/or material damage if a machine that doe

Commissioning 9.1 Safety guidelines for commissioning WARNING The surface temperature of the motors may be more than 100 °C (212 °F). Risk of burn

Commissioning 9.1 Safety guidelines for commissioning The following two methods can be used for all 1FW6 torque motor sizes: ● Movement-based pro

Commissioning 9.2 Procedure Commissioning the cooling circuits Before the cooling circuits are charged, they must be rinsed with the cooling medium.

Commissioning 9.2 Procedure ● Absolute (EnDat) measuring system: Grid spacing _ _ _ _ _ _ _ inc./rotation ● Determine positive drive direction o

Commissioning 9.2 Procedure 9.2.2 Commissioning single motors Entering the motor data Select the MLFB of the motor you are using from the commissio

Commissioning 9.2 Procedure 1. Configure the drive ● Drive type: Select "SRM (FDD)" (synchronous rotation motor) → Insert module ● Sel

General safety guidelines 1.4 Danger from strong magnetic fields 1.4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magn

Commissioning 9.2 Procedure 2. Edit the axis-specific machine data (MD) Figure 9-2 Minimum selection of axis machine data for torque motors 1FW6

Commissioning 9.2 Procedure CAUTION It is essential that the following checks are carried out before the pulse and controller enables are activa

Commissioning 9.2 Procedure 3. Select the motor Before the motor is selected, message 300701 "Commissioning required" must appear; see scr

Commissioning 9.2 Procedure Figure 9-4 Entries for a non-Siemens motor, data not yet defined 1FW6 Built-in torque motors Configuration Manual, 0

Commissioning 9.2 Procedure Example: Enter the motor data for "NonSiemens mot.": Figure 9-5 Motor data entered for "NonSiemens mot

Commissioning 9.2 Procedure 4. "Measuring system/encoder" dialog box Selection of the motor measuring system and entry of the encoder da

Commissioning 9.2 Procedure b) Absolute encoder (EnDat) An absolute measuring system (EnDat interface) is present. Figure 9-7 Entries for an absol

Commissioning 9.2 Procedure 5. Fixed temperature If the temperature monitoring function is not to be evaluated by means of the SME9x and the drive

Commissioning 9.2 Procedure Incremental measuring system For an incremental measuring system (including distance-coded measuring systems as of FDD 0

Commissioning 9.2 Procedure Absolute measuring system For an absolute measuring system: 6WDUW(QG,IWKH(Q'DWVHULDOQXPEHUUHDGE\WKHPHDVX

General safety guidelines 1.4 Danger from strong magnetic fields Danger from strong magnetic fields DANGER Strong magnetic fields can pose a risk

Commissioning 9.2 Procedure Distance-coded measuring system (see also the incremental measuring system) This measuring system is supported by the S

Commissioning 9.2 Procedure Example for rotor position identification (see screenshot below): Figure 9-10 Result of rotor position identificatio

Commissioning 9.2 Procedure 11. Optimize the axis controller settings Note Automatic controller settings for torque motors do not provide adequate

Commissioning 9.2 Procedure 1. Disconnect the parallel connection Only connect motor 1 to the power module. 2. Commission motor 1 as a single moto

Commissioning 9.2 Procedure 11. Deviation between motor 1 (Point 4) and motor 2 (Point 10) If ≤ 5 electrical degrees → OK If > 5 electrical degre

Commissioning 9.2 Procedure 9.2.4 Measuring the EMF voltages Procedure for fault messages If the torque motor was commissioned according to the r

Commissioning 9.2 Procedure 1FW6 Built-in torque motors 186 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 &KSKDVH8&KSKDVH:&

Operation 1010.1 Safety guidelines for operation DANGER Due to the high speeds and acceleration as well as the friction and self-locking, machine

Maintenance and repairs 1111.1 Safety information for maintenance and repairs DANGER Risk of death, serious personal injury and/or material damage

General safety guidelines 1.4 Danger from strong magnetic fields DANGER Strong attractive forces on magnetizable materials lead to a great dange

Maintenance and repairs 11.1 Safety information for maintenance and repairs DANGER Risk of burns Risk of pressure surges: Do not switch the cooler

Maintenance and repairs 11.2 Safety guidelines for high-voltage test 11.2 Safety guidelines for high-voltage test Guidelines for inspecting the i

Maintenance and repairs 11.4 Test and replacement intervals of the cooling medium 1FW6 Built-in torque motors 192 Configuration Manual, 05/2009,

Storage and transport 1212.1 Packaging, storage, and transport guidelines When packing/unpacking and transporting torque motors or rotors, take meas

Storage and transport 12.2 Safety note regarding lifting devices 1FW6 Built-in torque motors 194 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP

Environmental compatibility 1313.1 Environmental compatibility during production ● There is no need to transport hazardous materials. ● The packag

Environmental compatibility 13.2 Disposal 1FW6 Built-in torque motors 196 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 13.2.2 Disposing of

Technical data and characteristics 14 The technical data and characteristics for the 1FW6 Built-in torque motors are specified in this Chapter. This

Technical data and characteristics 14.1 Explanations of the formula abbreviations Boundary conditions UZK Converter DC link voltage (direct volta

Technical data and characteristics 14.1 Explanations of the formula abbreviations nMAX,MMAX Maximum speed up to which the motor can deliver the ma

General safety guidelines 1.5 Electrical shock hazard! 1.5 Electrical shock hazard! DANGER Electrical shock hazard! When an installed torque moto

Technical data and characteristics 14.1 Explanations of the formula abbreviations 7LPHW, FRQVW7HPSHUDWXUH7 Figure 14-1 Thermal time constant

Technical data and characteristics 14.1 Explanations of the formula abbreviations Data, main motor cooler QH,MAX Maximum heat loss dissipated vi

Technical data and characteristics 14.1 Explanations of the formula abbreviations 3UHVVXUHGURSDWUHFRPPHQGHGPLQLPXPYROXPHIORZUDWHDFFRUGLQJWR

Technical data and characteristics 14.1 Explanations of the formula abbreviations Speed-torque diagram The circle on the torque axes shown in the

Technical data and characteristics 14.2 Data sheets and diagrams 14.2 Data sheets and diagrams 14.2.1 1FW6090-xxxxx-xxxx Data sheet 1FW6090-xxB05-

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx Data, main motor

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB07-xxxx Table 14- 2 1FW6090-xxB07-0Kxx, 1FW6090-xxB07-1Jxx T

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB10-xxxx Table 14- 3 1FW6090-xxB10-0Kxx, 1FW6090-xxB10-1Jxx T

Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6090-xxx10-xxxx 6KRUWFLUFXLWEUDNLQJWRUTXHRYHUVSHHG%U

General safety guidelines 1.7 Pictograms supplied for 1FW6 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 21 1.7 P

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB15-xxxx Table 14- 4 1FW6090-xxB15-1Jxx, 1FW6090-xxB15-2Jxx T

Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6090-xxx15-xxxx 6KRUWFLUFXLWEUDNLQJWRUTXHRYHUVSHHG%U

Technical data and characteristics 14.2 Data sheets and diagrams 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Table 14- 5 1FW6130-xxB05

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6130 Symbol Unit -xxB05-0Kxx -xxB05-1Jxx Temperature incre

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB07-xxxx Table 14- 6 1FW6130-xxB07-0Kxx, 1FW6130-xxB07-1Jxx T

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB10-xxxx Table 14- 7 1FW6130-xxB10-1Jxx, 1FW6130-xxB10-2Jxx T

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB15-xxxx Table 14- 8 1FW6130-xxB15-1Jxx, 1FW6130-xxB15-2Jxx T

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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Table 14- 9 1FW6150-xxB05

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6150 Symbol Unit -xxB05-1Jxx -xxB05-4Fxx Temperature incre

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB07-xxxx Table 14- 10 1FW6150-xxB07-2Jxx, 1FW6150-xxB07-4Fxx

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB10-xxxx Table 14- 11 1FW6150-xxB10-2Jxx, 1FW6150-xxB10-4Fxx

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB15-xxxx Table 14- 12 1FW6150-xxB15-2Jxx, 1FW6150-xxB15-4Fxx

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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxx Table 14- 13 1FW6160-xxB0

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temper

Description of the motor 2 1FW6 built-in torque motor 2.1 Properties 2.1.1 Overview 1FW6 torque motors are designed as built-in motors for use in

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6160-xxB07-xxxx Table 14- 14 1FW6160 xxB07-1Jxx, 1FW6160-xxB07-2Jx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5GxxData for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6160-xxB10-xxxx Table 14- 16 1FW6160-xxB10-1Jxx, 1FW6160-xxB10-2Jx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Rotor moment of i

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Description of the motor 2.1 Properties and spacer film. For a complete drive unit, an additional bearing and rotary transducer are required. The pr

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6160-xxB15-xxxx Table 14- 18 1FW6160-xxB15-2Jxx, 1FW6160-xxB15-5Gxx,

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Data f

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of ine

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Technical data and characteristics 14.2 Data sheets and diagrams 6KRUWFLUFXLWEUDNLQJWRUTXHRYHUVSHHG%UDNLQJWRUTXH0%5LQ1P6SHHGQLQUSP

Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6160-xxB20-xxxx Table 14- 20 1FW6160-xxB20-5Gxx, 1FW6160-xxB20-8Fx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL

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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx Table 14- 22 1FW6190-xx

Description of the motor 2.2 Technical features 2.1.3 Applications In conjunction with the SIMODRIVE 611 digital/universal HR drive system, the b

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperat

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6190-xxB07-xxxx Table 14- 23 1FW6190-xxB07-1Jxx, 1FW6190-xxB07-2Jxx,

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data f

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL 10

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6190-xxB10-xxxx Table 14- 25 1FW6190-xxB10-1Jxx, 1FW6190-xxB10-2Jxx,

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5GxxData fo

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Rotor moment of ine

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Description of the motor 2.2 Technical features Table 2- 1 Standardversion of the 1FW6 torque motor Technical feature Version Motor type Synchron

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6190-xxB15-xxxx Table 14- 27 1FW6190-xxB15-2Jxx, 1FW6190-xxB15-5Gx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of i

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6190-xxB20-xxxx Table 14- 29 1FW6190-xxB20-5Gxx, 1FW6190-xxB20-8Fxx,

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Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL 10-

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Description of the motor 2.2 Technical features Ambient conditions for long-term storage, transport, and use in fixed locations Based on DIN EN 60

Technical data and characteristics 14.2 Data sheets and diagrams 14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx Table 14- 31 1FW6230-xxB0

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5GxxTempera

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB07-xxxx Table 14- 32 1FW6230-xxB07-1Jxx, 1FW6230-xxB07-2Jx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB10-xxxx Table 14- 34 1FW6230-xxB10-2Jxx, 1FW6230-xxB10-5Gx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB10-2Jxx -xxB10-5Gxx -xxB10-8Fxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB10-2Pxx Rotor moment of inertia JL

Description of the motor 2.2 Technical features Table 2- 6 Mechanical ambient conditions Long-term storage: Class 1M2 Transport: Class 2M2 Fixed

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB15-xxxx Table 14- 36 1FW6230-xxB15-4Cxx, 1FW6230-xxB15-5Gx

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB15-4Cxx -xxB15-5Gxx -xxB15-8Fxx Data for

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of i

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB20-xxxx Table 14- 38 1FW6230-xxB20-5Gxx, 1FW6230-xxB20-8Fxx,

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Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL 10

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Description of the motor 2.3 Selection and ordering data 2.3 Selection and ordering data Table 2- 7 Built-in torque motors: overview (part 1 of

Technical data and characteristics 14.2 Data sheets and diagrams 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx Table 14- 40 1FW6290-xxB0

Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Symbol Unit -xxB07-5Gxx -xxB07-0Lxx -xxB07-2Pxx Temper

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB11-xxxx Table 14- 41 1FW6290-xxB11-7Axx, 1FW6290-xxB11-0Lx

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB15-xxxx Table 14- 42 1FW6290-xxB15-7Axx, 1FW6290-xxB15-0Lxx,

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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB20-xxxx Table 14- 43 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Px

Preface 1General safety guidelines 2Description of the motor SIMODRIVE 611 Motor components of the built-in motor and options 3 Drive Techno

Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque1) MN in Nm Max. torque MMAX in Nm Rated current1) IN in

Technical data and characteristics 14.2 Data sheets and diagrams 1FW6 Built-in torque motors 300 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP

Installation drawings/Dimension drawings 1515.1 Installation conditions for motors with cooling jacket Design information for installation hole and

Installation drawings/Dimension drawings 15.2 Explanation of installation drawings 15.2 Explanation of installation drawings Installation dimension

Installation drawings/Dimension drawings 15.2 Explanation of installation drawings Note Siemens AG reserves the right to change the motor dimen

Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings &RROLQJVO

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Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings &RQQHFWLRQEORFNRSWLRQDOD[LDOUDGLDORUWDQJHQWLDO2

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Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 7RUTXHPRWRU6WDWRUOHQJWK5RWRUOHQJ

Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 7RUTXHPRWRU6WDWRUOHQJWK5RWRUO

Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque1) MN in Nm Max. torque MMAX in Nm Rated current1) IN

Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 7RUTXHPRWRU6WDWRUOHQJWK5RWRUOHQJW

Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6 Built-in torque motors Configuration Manual, 05/2009,

Appendix AA.1 Recommended manufacturers Information regarding third-party products NOTICE This document contains recommendations relating to third

Appendix A.1 Recommended manufacturers Serto GmbH Kasseler Strasse 64 D-34277 FULDABRÜCK, Germany Phone: +49 (0) 5 61 - 5 80 04 - 0 Fax: +49 (0)

Appendix A.1 Recommended manufacturers Hydac International GmbH Industriegebiet 66280 Sulzbach/Saar, Germany Phone: +49 (0) 68 97 - 5 09 - 01 E

Appendix A.1 Recommended manufacturers A.1.4 Supply sources for braking elements HEMA Maschinen und Apparateschutz GmbH Seligenstädter Straße 82

Appendix A.2 Fax form for suggestions/corrections (copy template) A.2 Fax form for suggestions/corrections (copy template) Should you come acros

Appendix A.3 List of abbreviations A.3 List of abbreviations abs. WMS Absolute angular position measuring system, absolute encoder BGR Health and

Appendix A.3 List of abbreviations 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 319 SW Software Temp-F Circuit

Description of the motor 2.3 Selection and ordering data Table 2- 8 Built-in torque motors: overview (part 2 of 2) Order desig. / size Rated power

1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 321 Index A Abbreviations, 319 Accidents First aid, 19 Anti-corrosion p

Index G Grounding, 149 H Heat-exchanger unit, 52 High-voltage test, 191 Hoses for the cooling system, 162 Hotline, 6 I Incorrect commutation, 109 In

Index 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 323 Connection, 147 Evaluation, 49 Temp–S Connection, 147 Eval

www.siemens.com/motioncontrolSubject to change© Siemens AG 2009Siemens AGIndustry SectorDrive TechnologiesMotion Control SystemsPostfach 318091050

Description of the motor 2.3 Selection and ordering data Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm I

Description of the motor 2.4 Order designation Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm Internal diam

Description of the motor 2.4 Order designation 2.4.2 Standard 1FW6 built-in torque motors ): [[  [ % [[ [[[)UDPHVL]HH[WHUQDOGLDPHWHU

Description of the motor 2.4 Order designation 2.4.3 Stators as individual components &XUUHQWGHPDQGQRWHRQFRQYHUWHU) 6,02'5,9(SR

Description of the motor 2.4 Order designation 2.4.4 Rotor as individual component ): [[  5 $ [[  $$)UDPHVL]HH[WHUQDOGLDPHWHURIVWDW

Description of the motor 2.4 Order designation 2.4.6 Cooling connection adapter ): [[  % $   $$'LUHFWO\GULYHQKROORZVKDIWPRWRU

Description of the motor 2.4 Order designation Note If, for design reasons, only individual components can be installed (stator and rotor separ

Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to p

Description of the motor 2.5 Motor rating plate 1FW6 Built-in torque motors 40 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 2.5 Motor ratin

Motor components of the built-in motor and options 33.1 Overview of the motor construction Motor components The built-in torque motor contains the f

Motor components of the built-in motor and options 3.1 Overview of the motor construction 6WDWRUZLWKFRROLQJMDFNHW5RWRUZLWKSHUPDQHQWPDJQHWV7UDQV

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Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 1 Cooling method Size Cooling jacket Integrated cooling

Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 2 Technical data for the PTC thermistor triplet (PTC tr

Motor components of the built-in motor and options 3.2 Thermal motor protection Note As a result of the additional PTC to monitor the power connect

Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 3 Technical data of the KTY 84 PTC thermistor Name Desc

Motor components of the built-in motor and options 3.2 Thermal motor protection 3.2.2 Evaluation of the temperature sensors for motor protection Te

Motor components of the built-in motor and options 3.3 Cooling Temp–F Temp–F supplies an analog signal that is proportional to the temperature and

Preface Information on the documentation At http://www.siemens.com/motioncontrol/docu information is available on the following topics: ● Ordering d

Motor components of the built-in motor and options 3.3 Cooling Effects when water cooling is not used If water cooling is not used, the motor can on

Motor components of the built-in motor and options 3.3 Cooling Materials used in the cooling circuits of torque motors Table 3- 4 Materials in th

Motor components of the built-in motor and options 3.3 Cooling ,QIOXHQFHRIFRRODQWLQOHWWHPSHUDWXUH&RQWLQXRXVPRWRUFXUUHQWLQRI,1,QOHWWH

Motor components of the built-in motor and options 3.3 Cooling In this case, the resulting discrepancy vis-à-vis the actual effective power loss m

Motor components of the built-in motor and options 3.3 Cooling 1FW6 Built-in torque motors 54 Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 R

Coupled motors 44.1 Parallel operation of several motors Parallel operation of several motors on one axes Provided that certain prerequisites are fu

Coupled motors 4.1 Parallel operation of several motors CAUTION If the angular position is set incorrectly, this can result in a thermal overload

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Coupled motors 4.1 Parallel operation of several motors DANGER Risk of electric shock! Signal conductors left unassigned must be insulated. The

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Coupled motors 4.1 Parallel operation of several motors 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 61 0$67(5 67

Configuring the motor 55.1 Procedure Requirements Your choice of torque motor depends on the following factors: ● The peak and continuous torque re

Configuring the motor 5.1 Procedure (QG6WDUW<(6<(61212<(6120D[LPXPVSHFLILHGVSHHGJUHDWHUWKDQPD[LPXPVSHHGDWSHDNWRUTXH"'RHV

Configuring the motor 5.1 Procedure 5.1.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is dire

Configuring the motor 5.1 Procedure Angle-time diagrams and speed-time diagrams can be converted to angular acceleration-time diagrams α (t) in acco

Configuring the motor 5.1 Procedure Determining the required motor torque The frictional torque characteristic can be determined on the basis of t

Configuring the motor 5.1 Procedure 0HII If the individual torques are stable in each section, the integral can be simplified to create a totals fo

Configuring the motor 5.1 Procedure 5.1.5 Uneven current load If the load is uneven over a long period of time, the motor must only be operated a

Preface 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7 7 http://support.automation.siemens.com/WW/llisapi.dll?func=

Configuring the motor 5.1 Procedure Determining the motor torque-speed diagram If a motor torque-speed diagram is not available, the relevant values

Configuring the motor 5.1 Procedure no longer purely sinusoidal. As a result, the torque generated by the motor is no longer uniform but instead h

Configuring the motor 5.1 Procedure Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual m

Configuring the motor 5.2 Example(s) The speed n in rpm can be converted to the angular velocity as follows: Example: converting the speed n = 80

Configuring the motor 5.2 Example(s) General conditions for positioning within a defined period ● Moment of inertia in kgm2: J = 5.1 kg m2; moving

Configuring the motor 5.2 Example(s) Figure 5-8 Ideal traversing profile with angular acceleration α (t), angular velocity ω (t), and angle φ (t

Configuring the motor 5.2 Example(s) transitional phases between acceleration/deceleration and the resulting angle changes are not taken into accoun

Configuring the motor 5.2 Example(s) The accelerating torque Ma can now be corrected as follows: Ma = (5.1 kgm2 + 0.0465 kgm2) • 52.36 rad/s2 = 26

Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 5.3 Short-time duty S2 and intermittent duty S3 Short-time duty S2 In the cas

Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AD00-0BP

Motor assembly 66.1 Motor assembly Important information about motor assembly Before assembling the motor, the assembly instructions provided in thi

Motor assembly 6.1 Motor assembly WARNING The machine construction must be designed in such a way that both the rotor and the stator are each secu

Motor assembly 6.1 Motor assembly Radial and axial forces )D)U 1 Rotor with permanent magnets 2 Stator Fa Axial attractive force Fr Radial a

Motor assembly 6.1 Motor assembly Example With torque motor 1FW6090-0Px010-xxxx (active component length: 100 mm), the eccentricity is 0.2 mm, for e

Motor assembly 6.1 Motor assembly Mounting system The following must be taken into account when the torque motor is mounted: ● Only use new (unus

Motor assembly 6.1 Motor assembly Table 6- 3 Required strength classes and tightening torques for the stator and rotor Type series Screw (strength

Motor assembly 6.1 Motor assembly 1. Preparing and cleaning the mounting surfaces for motor parts and the machine. – Deburr and round off the ho

Motor assembly 6.1 Motor assembly 8. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film can be easily remove

Motor assembly 6.1 Motor assembly *XLGHVVOHHYHEHDULQJV6KDIW DANGER Risk of compression when the rotor is lowered. Take extreme care. 3. U

Table of contents Preface ...

Motor assembly 6.1 Motor assembly 6.1.2 Cooler connection For more information about connecting the cooler, see "Interfaces". Installing

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Motor assembly 6.1 Motor assembly The following should be observed when routing and connecting up motor supply cables: ● The minimum bending radi

Motor assembly 6.1 Motor assembly 6.1.5 Installation examples Note The examples provided below are not necessarily complete nor are they suitabl

Motor assembly 6.1 Motor assembly (OHFWULFDOFRQQHFWLRQ&RROHUFRQQHFWLRQ5RWDU\WDEOH7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-4 Rotary ta

Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQURWDWHGE\r(OHFWULFDOFRQQHFWLRQ5RWDU\WDEOH7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-5

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Motor assembly 6.1 Motor assembly /RRVHQWUDQVSRUWDWLRQORFNV 0RWRUEXLOWLQWRPDFKLQHFRQVWUXFWLRQ7UDQVSRUWDWLRQORFNV Figure 6-7 Installing

Motor assembly 6.1 Motor assembly (OHFWULFDOFRQQHFWLRQ&RROHUFRQQHFWLRQ3DUWWXUQDFWXDWRU7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-8 Part-tur